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Hella-style headlight covers: fitment, materials and finish

Round Hella-style covers for Golf MK3 and BMW E30 quad-light setups — how they fit, what we print them in, and how to tell a good cover from a warped one.

Hella-style dual round headlight covers for VW Golf MK3

"Hella-style" covers the clip-in round lens covers used across a handful of period-correct quad-light and dual-round setups — Golf MK3 GTI/16V/VR6 on one side, BMW E30 on the other. Different housings, same failure mode: the cover crazes, yellows or cracks well before the sealed-beam unit behind it does.

Where the two setups differ

The Golf MK3 dual-round cover clips into a slightly shallower housing than the E30's, and the retaining lip sits at a different angle. We keep separate models for each rather than a "universal" part, because a half-millimetre off on the lip is the difference between a cover that clips flush and one that sits proud at one edge.

Hella-style dual round headlight cover, 3D printed by O43D
● FROM THE SHOP · IN STOCK
2x Hella Dual Round Headlight Covers Caps VW GOLF MK3 GTI 16V VR6
€38,00
MADE TO ORDER
SHIPS 3–5 DAYS

What we print them in

PETG as standard — clear enough optically for a cover (not a lens), UV-stable, and it takes light sanding and polish if you want a final clarity pass. We don't recommend ABS here; it yellows faster under headlamp heat than PETG does.

What to check before you order

  • Housing diameter, measured at the outer lip, not the visible glass — a millimetre matters more here than on most trim parts.
  • Mounting style — clip-in vs a retaining ring — since some earlier cars used a different fixing than the one we model as standard.
  • Whether you want it polished or as-printed. As-printed has a very light layer texture that's invisible at driving distance; polished costs more and takes longer.

Ordering

Send the make, model and year, plus a photo of the empty housing if you have one. If your setup isn't one of the two above, tell us the housing diameter and we'll confirm whether it's a straightforward adaptation.

Browse Volkswagen and BMW collections for what's already listed, or get in touch for anything else. See also BMW E30 restoration parts for the rest of the quad-light trim.

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